Greenfield Site Consumer Products

A leading provider of personal care products approached BFC Technologies to help support their capacity expansion efforts in a new facility. Our engineers developed a feasibility study involving modelling of the production growth across a wide spectrum of SKU’s. This study outputted the requirement for 9 process modules and lines including 2 continuous modules, 1 involving multiple ingredients into an emulsion producing product line, a Class 1, Div II process line and 5 emulsion generating batch processes. Each process line was modelled to produce the required production. BFC then completed the detailed process design and built and installed all 9 modules. We provided validation and training and documentation of the facility.